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CAPACITY OF AUTOMATIC CONCRETE PATCHING PLANT
MODEL IB 30 IB 40 IB 60 IB 70 IB 90 IB 120
PRODUCTION CAPACITY PER HOUR 30 CU.Mtr/Hr 40 CU.Mtr/Hr 60 CU.Mtr/Hr 70 CU.Mtr/Hr 90 CU.Mtr/Hr 120 CU.Mtr/Hr
MIXER
I) TYPE
TURBO 500(0.5 CU.mtr) TURBO 500(0.5 CU.mtr) TURBO/TWIN S HAFT 1000 (1.00 CU.mtr)
&TWINSHAFT 1250(1.25 CU.MTR) TWINSHAFT 2000(2.00 CU.MTR) TWINSHAFT 3000 (3.00 CU.MTR.)
II) POWER (KW) 22 22 37/2*18.5 2*22 2*28 2*55
III) MAXIMUM SIZE OF AGGREGATE CAN BE USED UP TO 40 MM UP TO 40 MM UP TO 40 MM FOR TURBO & UPTO 80 MM FOR TWIN SHAFT UP TO 80 MM UP T 120 MM UP TO 120 MM 
TYPE OF PLANT STATIONARY/SKID MOUNTED STATIONARY/SKID MOUNTED STATIONARY/ COMPACT MOBILE STATIONARY STATIONARY STATIONARY
AGGREGATE BINS & HEAPED CAPACITY
(# IF ANY ADDITIONAL BINS REQUIRED CAN BE SUPPLIED)
4 X 12 CU. MTR 4 X 12 CU. MTR 4 X 20 CU. MTR 4 X 20 CU. MTR 5 X 30 CU. MTR. 5 X 30 CU. MTR.
NO. OF WEIGHING SCALES
3 4 4 4 5 5
WEIGHING ACCURACY

I) AGGREGATE
+/- 2% +/- 2% +/- 2% +/- 2% +/- 2% +/- 2%
II) CEMENT
 +/-1%  +/-1%  +/-1%  +/-1%  +/-1%  +/-1%
III) WATER  +/-1%  +/-1%  +/-1%  +/-1%  +/-1%  +/-1%
IV)ADMIXTURE  +/-1%  +/-1%  +/-1%  +/-1%  +/-1%  +/-1%
WEIGHING METHOD            
II) AGGREGATE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE
II) CEMENT & WATER CUMULATIVE INDIVIDUAL INDIVIDUAL INDIVIDUAL INDIVIDUAL INDIVIDUAL
AGGREGATE LOADING HEIGHT 4000 MM 4000 MM 5500 MM 5500 MM 7500 MM 7500 MM
CONCRETE DISCHARGE HEIGHT
 
 4100 MM  4100 MM  4100 MM  4100 MM 4200 MM 4200 MM
TOTAL POWER REQUIRED 100 KVA 100 KVA 125 KVA 150 KVA 350 KVA 500 KVA



SURGE HOPPER 9 CU. MTR. CONCRETE CAPACITY
Size of the hopper (4500(W) x 2000(L) x 1600(D)) mm
Thickness of sheet 10 mm
Thickness of alloy welded liners bolted 10 mm to parent sheet
Auger plate thickness 27 mm (SAIL MA 350 HI)
Hot Face welding done on auger for 100 mm height from top edge to prevent the rapid wear
No. of Augur Motor 1 No. on each on both side with Parallel connection
Hydraulic Motor Danfoss/Sun/Rexroth hydraulics
Power Pack
20 HP Siemens Motor with Rexroth / Oilgear/ Reputed make pump
Load Out conveyor belt 800 mm width 3 ply 10 mm thick M24 Grade

Load out conveyor fabricated with 5 mm thick formed HR sheet
Conveyor drive end and driven end roller are rubber impregnated for the better grip.
Size of the Drive End and Driven End Roller 950 x 150 mm
Approximate Torque Required 29000 NM
Max. Torque achieved thru the system offered 42000 NM
Towing Assembly suspension 3 point tyre mounted with hopper side leg & wheel hydraulic retraction & Front end towing tonque.
Type of gang valve provided 4,3&1Channel valve with Rexroth/ Danfoss /Reputed make
Load Out conveyor drive OMS 315 Hydraulic Motor with variable speed control
Hydraulic Oil tank capacity
 
Approx. 250 Liters
Hydraulic Cooler Thermostat controlled with high speed fan
TELEBELT TECHNICAL SPECIFICATION
1. PRIME MOVER
Power required for the equipment 200 HP water cooled Diesel Engine with solenoid ignition
Make of Engine Deiutz/Kirloskar/Ashok Leyland
Pumps coupled with engine 3 Nos Variable Displacement & 1 No. Fixed Displacement.
Maximum System operating Pressure 280 Bar
2. Details of Pump capacity & its utilization:
90 CC Variable Displacement Pump Operation of Main Conveyor Belt.
Main Conveyor Telescopic Operation.
Main Conveyor Slewing Operation.
Main Conveyor Raising & Lowering.
45 CC Variable Displacement Pump
Feeder Conveyor Belt Operation.
Feeder Conveyor Slewing Operation.
Feeder Conveyor Raising & Lowering.
Feeder Conveyor Discharge Up&Down.
45 CC Variable Displacement Pump i) Front Outriggers Swinging Cylinder.
ii) Front & Rear Outrigger telescopic & Loading cylinder.
14 CC Fixed Displacement Pump Water Pump & Trailer Counterbalance Cylinder.
3. MAIN CHASIS:
Construction of Chasis Chasis shall be constructed with 12 mm thick plate with proper reinforcement on heavy stress area.
No. of Axels provided 3 Nos.
Type of Suspension Leaf Spring
No. of Tyres Provided 12 Nos. 10x20
Type of Chasis Trailer
Diesel Tank capacity
 
200 Liters
Hydraulic Oil Tank Capacity 750 Liters. Enclo 68.
Hydraulic Oil Cooler High Speed Thermostat Controlled
Gang Valve 6 Channel Gang Valve of Valvoil/Rexroth/Reputed make
Area Required to set up 10 MTR. (W) x 20 MTR. While outriggers are fully Extended & feeder conveyor is placed.
4. FEED CONVEYOR:
Length of Feed Conveyor 11 Mtr
Conveyor Belt 450 (W) mm 3 Ply M24 Grade
Belt Drive Hyd. Motor 130 CC Danfoss/Charlyn/Reputed
Slewing Gear Box Ratio 25:1 Bonfiglioli/Breveni/Venkateswara Gears/Reputed
Charge Hopper 600 (W) x 400 (L) mm
Thickness of Sheet 4 mm
Conveyor Lifting Cylinder
 
50 mm Dia x 400 mm Stroke Length.
Slewing hyd. Motor 50 CC Danfoss/Charlyn/Reputed.
Slewing Ring Bearing Rotherde Make.
Conveyor Sections shall be manufactured with Aluminium Section.
5. MAIN CONVEYOR :
No. of Telescopic Sectio 4 & each of 9.5 Mtr. Length
Telescopic Rope 16 MM dia Steel Rope. 150 Mtr. Length
Conveyor Sections Extruded Anodized Aluminum Sections are used.
Horizontal Reach 38 Mtr.
Inclined Reach 36 Mtr.
Comfort Inclination +20 Deg.
Maximum Inclination +24 Deg.
Maximum Negative Inclination - 15 Deg.
Conveyor Belt Drive Moter OMT 250 x 2 Parallel connected Hyd. Motor.
Conveyor Belt
 
450 (W) mm 3 Ply M24 Grade
Main Conveyor Slewing OMP 80 CC Hyd. Motor
Slewing Gear Box Reduction 40 : 1 Plannatory Gear Box.
Bonfiglioli/Breveni/Venkateswara Gears/Reputed.
Slewing Ring Bearing Rotherde.
Telescopic operation OMS 80 cc Hyd. Motor.
Reduction Gearbox 22:1 Bonfiglioli/Breveni/Venkateswara Gears/Reputed
Boom Lifting cylinder 125mm Dia x 1500 mm Stroke Length
Main Boom Frame shall be constructed with 75 x 75 MS Square Tube.
6. FRONT OUTRIGGER :
Swinging Cylinder 50 mm x 650 mm Stroke Length.
Front Out Rigger Box Structure 600 mm x 400 mm (Base)& 580 x 380 mm (Extended)
Outrigger extending cylinder 50 mm x 1000 mm Stroke Length.
7. REAR OUTRIGGER :
Rear Out Rigger Box Structure 600 mm x 400 mm (Base)& 580 x 380 mm (Extended)
Outrigger extending cylinder 50 mm x 1000 mm Stroke Length.